Alloy waspaloy round bar, forgings, extruded sections, wire, fastener for gas turbine engine components

1 PRODUCT

Alloy waspaloy round bar, forgings, extruded sections, wire, fastener for gas turbine engine components, airframe assemblies and missile systems etc.

2 EQUIVALENT DESIGNATION

UNS N07001, AISI NO.685, W.Nr. 2.4654, CarTech^® Waspaloy, Harnes^®Waspaloy, NI-P101HT

3 APPLICATION

Waspaloy is used for gas turbine engine components that call for considerable strength and corrosion resistance at high operating temperatures. Current and potential applications include compressor and rotor discs, shafts, spacers, seals, rings and casings, fasteners and other miscellaneous engine hardware, airframe assemblies and missile systems.

The alloy has been used for gas turbine engine parts which require considerable strength and corrosion resistance at temperatures up to 1600°F (871°C).

4 CHEMICAL COMPOSITION (wt%):

5 PHYSICAL CONSTANTS

Density: 8.19 g/cm³ (0.296 lb/in³)

Melting range: 1330-1360°C (2425-2475°F)

6 MECHANICAL PROPERTY

Typical mechanical properties (Heat treatment A)

7 CORROSION RESISTANCE
Waspaloy displays excellent resistance to corrosion by combustion products encountered in gas turbines and aircraft jet engines at temperatures up to 1600°F (871°C). Intergranular oxidation occurs at temperatures above 1600°F (871°C).

The alloy's oxidation resistance is good under conditions of frequent thermal cycling, and in continuous exposure to temperatures up to 1900°F (1038°C). It has performed well in atmospheres found in gas turbine engine service and in salt spray environments. Solution-treated material offers the best levels of corrosion resistance.

8 HEAT TREATMENT

Waspaloy is heat treated in a three-step sequence encompassing solution treatment, stabilization and age- hardening.

A: For optimum high-temperature creep and stress-rupture properties.

Solution treatment - heat at 1080°C (1975°F)/4h/AC to produce hardness of 20-25 Rockwell C. Stabilization - reheat to 845°C (1550°F)/24h/AC. Age harden - reheat to 760°C (1400°F)/16h/AC to produce hardness of 34-40 Rockwell C.

B: For optimum room and high temperature tensile properties.

Solution treatment - heat at 995-1035°C (1825-1895°F)/4h/oil quench. Stabilization - reheat to 845°C (1550°F)/4h/AC.

Age harden - reheat to 760°C (1400°F)/16h/AC to produce hardness of 34-44 Rockwell C.

9 WORKING INSTRUCTION

Hot working

Hot working is usually conducted in the temperature range 1800-2150°F (982-1177°C). This avoids rapid work hardening, possible cracking below 980°C (1800°F), and hot shortness above 1180°C (2150°F).

Cold working

The alloy may be cold worked by hydroforming, drawing, spinning, bending, roll forming, etc. It is considerably stronger than the AISI 300 series stainless steels at room temperature. Annealed alloy bar has also been successfully cold-headed into fastener configurations. Intermediate annealing is normally required because the alloy work hardens very rapidly.

10 PRODUCT FORM

Round bar, forgings, forging stock, extruded sections, billet, strip, wire and wire rod etc.

11 STANDARD SPECIFICATION

Rod, Bar, Wire and Forging stock

ASTM B637 / ASME SB637 Billert, Rod & Bar, forgings

BS EN 2930 Bolts

SAE AMS 5704 Billert, Rod & Bar, forgings

SAE AMS 5706 Billert, Rod & Bar, forgings

SAE AMS 5707 Billert, Rod & Bar, forgings

SAE AMS 5708

SAE AMS 5709

SAE AMS 5828 Bare Welding Rods & Wire

SAE MAM 5706

SAE AMS 7471

AECMA PrEN 2193

AECMA PrEN 2194

AECMA PrEN 2406

AECMA PrEN 2958

AECMA PrEN 2959

AECMA PrEN 2960

AECMA PrEN 3220

Plate, Sheet and Strip

SAE AMS 5544 Sheet, Plate & Strip

AECMA PrEN 2195

12 COMPETITIVE ADVANTAGE

(1) More than 50 years experience of research and develop in high temperature alloy, corrosion resistance alloy, precision alloy, refractory alloy, rare metal and precious metal material and products.
(2) 6 state key laboratories and calibration center.
(3) Patented technologies.

(4) High performance.

13 BUSINESS TERM

With background of more than 50 years of material R&D experience, CMMC is a high-tech enterprise specialized in production of high temperature alloys, corrosion resistant alloys, precision alloys, wear resistant alloys, refractory alloys and other special alloys.

With main smelting equipments by CONSARC, including vacuum induction melting furnace (VIM 3 metric tons x 1 set), inert gas protective electric slag remelting furnace (IG-ESR 5 metric tons x 1 set, 10 metric tons x 2 sets), vacuum arc remelting furnace (VAR 10 metric tons x 1 set), CMMC has an annual production capacity of 3000 metric tons.

Established in 2016, CMMC stll having an investing plan of more than 30 million U.S.Dollars in the coming 5 years. CMMC aspires to become an internationally renowned supplier and leading brand of key materials for core components of high-end equipments in the application fields of aerospace, clean energy, petroleum, chemical engineering, medical, marine engineering, food and automobile, etc.

Our main products include forgings, bars, rods, tubulars, plates, sheets, strips, wire rods, precision wires, etc.

From ultra-pure smelting,  hot and cold forming, heat treatment, mechanical processing to finish machining, CMMC provides the whole process of one-stop professional services.

From demand idea to research and development, from technology innovation to promoting of products upgrading, from customer's puzzles and difficulties to final solution, from smelting to market, no matter wherever, whenever, whatever and however, CMMC always try to provide satisfactory one-stop service.

By providing better materials to make a better world, CMMC never give up the dream.